Customization: | Available |
---|---|
Type: | Rolling Machine |
Forging Forming Method: | Mold Forging |
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Property | Typical Range or Value | Remarks |
---|---|---|
Chemical Composition | ||
Carbon (C) | 0.8% - 1.5% | Increases hardness and wear resistance |
Chromium (Cr) | 3% - 8% | Enhances wear resistance and corrosion resistance |
Molybdenum (Mo) | 0.5% - 3% | Improves toughness and hardenability |
Vanadium (V) | 0.1% - 1.5% | Refines grain structure, improves wear resistance |
Nickel (Ni) | 0% - 2% | Optional, improves toughness and impact resistance |
Silicon (Si) | 0.2% - 1.0% | Acts as a deoxidizer, improves casting performance |
Manganese (Mn) | 0.2% - 1.0% | Increases strength and toughness |
Hardness | ||
Surface Hardness | 55-65 HRC | High surface hardness ensures wear resistance |
Core Hardness | 35-45 HRC | Ensures sufficient toughness |
Mechanical Properties | ||
Tensile Strength | 1500-2500 MPa | High tensile strength for heavy-duty applications |
Impact Toughness | 10-25 J/cm² | Ensures resistance to impact loads |
Wear Resistance | 2-4 times higher than alloy steel | Excellent wear resistance |
Fatigue Strength | High | Resistant to cyclic loading |
Thermal Properties | ||
Thermal Expansion Coefficient | 10-12 × 10-6 /°C | Low thermal expansion reduces thermal stress |
Thermal Conductivity | 25-35 W/m·K | Moderate thermal conductivity |
Thermal Crack Resistance | Excellent | Resistant to thermal fatigue |
Microstructure | ||
Metallographic Structure | Martensite matrix + carbides (M7C3, M23C6, etc.) | Uniformly distributed carbides enhance performance |
Heat Treatment | ||
Quenching Temperature | 1000-1100°C | High-temperature quenching for maximum hardness |
Tempering Temperature | 450-550°C (2-3 times) | Improves toughness and stability |
Application Performance | ||
Service Life | 1.5-2 times longer than ordinary rolls | Extended service life under rolling conditions |
Rolling Precision | High precision, good surface quality | Suitable for high-quality rolled products |
High Hardness and Wear Resistance: Ideal for withstanding the high stresses and abrasive conditions in rolling mills.
Excellent Toughness: Ensures resistance to cracking and chipping under heavy loads.
Thermal Stability: Maintains performance under high-temperature rolling conditions.
Uniform Microstructure: Provides consistent performance and extended service life.
Mill | Application | Material | Product Specification | |
Hot Strip Mill | Large-sized vertical roll | Special allot cast roll, Adamite | All Sizes | |
Small-sized vertical roll | Adamite, HiCr iron | |||
Roughworking roll | Special alloy cast steel, Adamite, HiCr steel, Semi-HSS, HiCr iron | |||
Finish rolling | Early stand work roll | Hicr iron, HSS | ||
Later stand work rolll | ICDP, HSS | |||
Finishing back-up roll | Duplex cast steel | D≤⊄2000, W≤80t | ||
Alloy forged steel | D≤⊄2000, W≤75t | |||
Temper rolling | Work roll | HiCr iron | All Sizes | |
Alloy forged steel | ||||
Back-up roll | ICDP | |||
Duplex cast steel | D≤⊄2000, W≤80t | |||
Alloy forged steel | D≤⊄2000, W≤75t | |||
CSP | Vertival roll | Adamite, Special alloy cast steel, HiCr iron | All Sizes | |
Roughing work roll | Semi-Hss, HiCr steel | |||
Finish rolling | Early stand | HiCr iron, HSS | ||
Later stand | ICDP, HSS | |||
Roughing & Finishing back-up roll | Duplex cast steel | D≤⊄2000, W≤80t | ||
Alloy forged steel | D≤⊄2000, W≤75t | |||
Steckel Mill | Vertical roll | Adamite, Special alloy cast steel | All Sizes | |
Roughing work roll | ICDP, HiCr iron | |||
Finishing work roll | HiCr iron, ICDP | |||
Back-up roll | Duplex cast steel | D≤⊄2000, W≤80t | ||
Alloy forged steel | D≤⊄2000, W≤75t | |||
Plate&Heavy plate mill | Rough rolling | 2-hi work roll | Specially alloy cast steel, Tool steel | All Sizes |
4-hi work roll | HiCr iron, ICDP | |||
Finishing work roll | HiCr iron, ICDP | |||
Single stand work roll | HiCr iron, ICDP | |||
Back-up roll | Duplex cast steel | D≤⊄2000, W≤80t | ||
Alloy forged steel | D≤⊄2000, W≤75t | |||
Cold strip mill & Single stand cold mill | Work roll | Alloy forged steel | All Sizes | |
Intermediate roll | Alloy forged steel | |||
Temper roll | Alloy forged steel | |||
Back-up roll | Duplex cast steel | D≤⊄2000, W≤80t | ||
Alloy forged steel | D≤⊄2000, W≤75t | |||
Large-sized universal structural mill | Break-down roll | Special alloy cast steel, alloy nodular iron | All Sizes | |
Horizontal collar | High carbon adamite(duplex) | |||
Vertical collar | High carbon adamite, HiCr iron | |||
Edger roll | High carbon adamite | |||
Shaft | Alloy forged steel |